Quality Controls in General
Our production quality control is very strict and taken from very beginning through the entire process of production, several managers walking around the workshops while individual seamstresses working at industrial sewing machines, or by computerized stitching machines, to make sure all of stitching are accurate. Mutual inspection will be taken after completion for double confirming "problem free". Quality Work for packaging is less, but also important for us to make sure all made clothing are packed cleanly and in right order and numbers. No delivery will be made if anything will below the quality standards.
Different clothing will need different quality control requirements, below are main information about what we work for QC in general.
1. Fabrics and Accessories
(1). Repeat washings in fresh, salt, and chlorinated water, and exposure to simulated sunlight for fabric and color changes test. The fabrics are stretched and weighted down before and after washings to determine if they retain their original weight,shapes and color fastness.
(2). Testing material composition and property, must be exactly same as what the customer specify.
(1). Samples must be made with the same fabric and accessories which have been approved by the customer.
(2). Samples must be tailored in 99% same dimessions as the sample forms which have been approved by the customer.
(1). Patterns dimenssion for each size must be 100% same as the dimenssion on the production sheets which have approved by the customer.
(2). Each layer of the fabric must be spreading and laying out beyond the dimenssion of the marker and aslo in presice tension.
(3) each ply must be right direction.
(4). Each slice must be in exact same dimenssions as patterns' and each edge must be smooth and clean.
(5). No any tiny defects with each slice of the fabric.
Each machines must be adjusted well and smoothly to meet requirements of the clothing which are going to be making.
No open seams, no rips, no needle hoes, no improper thread tensions, no missing stitching, no improper stitching are with any piece of the clothing made and improper creasing, imprpeor thread tension are not allowed.
(1). Re-checking all of above.
(2). All accessories are attached to the clothing very strongly and well workable.
(3). No unclean threads, no improper pressing, no missing pressing are with any piece of the clothing.
General Checking Points
composition, gsm, pulled or loose yarn, off colors, fastness, fading, stain, rust, flaw, spot, smear, tear, grain.
off colors, flaw, fault, broken, not functional well, wrong sizes.
out of shape, misfit, off size.
missing stitches, skipping stitches, mismatched stitches, uneven stitches, wrong stitches / placements, mismatched patterns, exposed notches, loose / tight stitches, needle hole.
Finishing: residual threads, raw edge leans out of seam, disqualified buttons, zip and accessories, misalignment, uneven iron.
Packaging: in right order and numbering, in right packing information, in good presentation of the final produced garment.